Categories
Laser Cutting

Laser-Cut Copper Foil Graduation Cards

All my sisters are now college graduates (with at least 1 degree).  Congratulations to Sharon Kaziunas for graduating from Bryn Mahr College with her BA and to Elizabeth Kaziunas who graduated from Syracuse University with her MA in Information Science.  We now have two Masters of Information Science in the family.

I thought I would commemorate the occasion by laser cutting them each a personalized graduation card.

How The Cards Were Made

The cards were etched on the laser cutter using a “wood” setting.  This removed the paper material under the etch, leaving a cut out area for both the text and the image.  You can see in the pictures below that the paper was removed during the etch.  I had to use a x-acto knife a little to remove some bits of paper that hung on.

The cards are made of two layers of paper (shown below).  The front of the card and the inside of the card.  I put them together this way so I could sandwich the foil in the middle of the card and only have it showing through the gaps in the lettering.

I used two pieces of copper foil per card,  cut it to the dimensions of the folded card.  I put the cards together (without adhesive) with the front “congratulations” and the inside “text’.  Then,  I removed the adhesive backing and stuck the foil behind the lettering.  I then used a glue stick to adhere the two card sections together.

graduation card
graduation card
graduation cardgraduation cardgraduation cardgraduation card
graduation card graduation card

Categories
Laser Cutting

Photo Etching with the Laser Cutter

An experiment in using the laser cutter for photo etching.  First, convert the photo to gray-scale / desaturate and crop.

Original Photo & Grayscale Conversion

Bill and Anna France Celebrate Skeleton Marti Gras Style Halloween 2009 at the GCB.

Then – print to the laser cutter, using the settings for mat board.

Laser Cut Photo Etch – Final Effect (Printed on Black Mat Board)

Laser etch of photo

Categories
Sewing / Fashion / Costume

Halloween 2009 – Mardi Gras Style

Bill and Anna France Celebrate Skeleton Marti Gras Style Halloween 2009 at the GCB.

Bill and Anna France Celebrate Skeleton Marti Gras Style Halloween 2009 at the GCB.

ANNA’S COSTUME:

Burlesque Hat – bought on ebay, augmented with elastic under the chin.

Paper Mache Skull Mask –  bought on ebay, added elastic behind the head and face padding on the inside to keep it secure and steady.

Tails Jacket – Bought on ebay, sewed white ribbon on the lapels and around the tails to set off the edge of the jacket.

Skeleton Dress – used old tunic shirt I had lying around. Bought a large piece of skeleton fabric from a vendor on etsy.com – cut it out and sewed it to the shirt.

Bone Gloves – bought on ebay

Bone Tights – bought two pairs and cut them apart and sewed them back together so that the bone pattern would show on both sides.

double skeleton front and back

BILL’S COSTUME:

Top Hat – ebay – added a white ribbon and white feathers.

Paper Mache Skull Mask – bought on ebay, added elastic behind the head and face padding on the inside to keep it secure.

Fingerless Skeleton Gloves
–  purchased on ebay.

Suit Jacket – Savers – added white piping to lapels with ribbon.

Pants – normal wardrobe.

Skeleton Shirt – used new t-shirt. Bought a large piece of skeleton fabric from a vendor on etsy.com – cut it out and sewed it to the shirt.

Categories
Sewing / Fashion / Costume

Green Dupioni Silk Evening Dress

silk dress

I needed a dress for Nick Mazonowicz and Elizabeth Celli’s wedding, so I decided to challenge myself and try a fabric that I had not worked with before – Dupioni Silk. I had the worst time finding a good pattern this year, but finally decided on the pattern McCall’s “Evening Elegance” 3436.

McCall's "Evening Elegance" 3436
McCall’s “Evening Elegance” 3436

McCall's "Evening Elegance" 3436 Pattern Layout
McCall’s “Evening Elegance” 3436 Pattern Layout

I looked at various silks in fabric stores (I was very disappointed with both the high price and the poor quality). I looked online and found a great seller on Ebay. I highly recommend Silk Baron for all your Dupioni Silk needs. They provide swatches (for a small fee & and it is definitely worth it to check the color and tone first) and I ordered a pile of them before I placed an order for several yards of “Frosted Pine” (shown in the photos below).

What I Learned:

Overcasting Silk
Overcasting silk to keep it from unraveling

1. Overcast all cut edges of the Dupioni. This silk unravels very easily, but if you overcast all the cut edges before you begin to sew the seams together, it is much easier to work with.

2.) For time sensitive projects – Order more fabric (and lining) that you actually need. I began with McCall’s “Evening Elegance” 3436, then after cutting it out (luckily just the skirt portion) I didn’t like the way the skirt was draping. I decided that I wanted to use another pattern.

3. Be flexible and willing to adapt the pattern.
As I stated in #2, I changed my mind mid-project. The 2 piece design was not working the way I wanted it to, so I went in another direction. I used on of my favorite patterns instead – New Look 6862 – a simple empire style dress. Since I did not cut the bodice for the McCall’s pattern, I had just enough material left for the New Look dress and the side inset modifications to make the dress more sweeping and formal (see pictures below.

New Look 6862
New Look 6862

However, I now did not have enough material to make a wrap. The wedding was on September 26 and I thought that a sleeveless dress would be too cold by itself. I still had the skirt that I made from the McCall’s pattern, and using a wrap pattern from McCall’s 3880 (a different McCall’s Pattern), I adapted the skirt fabric into a wrap. This took some adjusting, but worked out pretty well, the curves of the skirt hem made for a unique sleeve style.

McCalls "Evening Elegance" 3880
McCalls “Evening Elegance” 3880

Finished Dress & Wrap Photos:

Dupioni Silk Dress

Dupioni Silk Dress

Dupioni Silk Dress

Here are some detail views of the side insert I mentioned above when discussion pattern modifications. The New Look pattern has a very straight form-fitting skirt, I modified that by not sewing the side seams from the low hip to the hem. I turned the dress to the side and I created a triangle pattern out of paper that just overstretched the gap. (None of these steps are exact, I just messed around with it until the dress looked good and hung correctly.)

I then cut the leftover fabric in the basic triangle shape and then cut that shape in half. I wanted to give the dress detail with the decorative side seams, so I re-sewed the triangle fabric (that I just cut in half) back together and pressed it out, creating the two small triangles in the insert. Then I adjusted the insert into place and basted the seams by hand. I then machine stitched the seams in place.

You may notice that the bottom of the insert is inverted. This is to keep the sides of the dress from hanging lower than the front or back and dragging on the floor.

Side Insert
Side Insert

Side Insert - Close Up
Side Insert – Close Up

Dupioni Silk DressDupioni Silk Dress

Dupioni Silk Dress

Dupioni Silk Dress

Dupioni Silk Dress