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09 3D Scanning and Printing Fab Academy Providence -Year I - Student Projects

Assembling the MakerBot Cupcake CNC Plastruder mk4 Spindle

Putting together the MakerBot Plastruder spindle piece for the MakerBot 3D printer.  I would describe the full process, but the MakerBot staff has already provided an excellent tutorial. http://wiki.makerbot.com/plastruder-mk4-assembly

makerbot spindlemakerbot spindlemakerbot spindlemakerbot spindlemakerbot spindlemakerbot spindlemakerbot spindlemakerbot spindlemakerbot spindlemakerbot spindlemakerbot spindle

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16 Digital Fabrication Project Development Fab Academy AS220 - Providence, RI Fab Academy Final Project Fab Academy Providence -Year I - Student Projects

PuppetMaster v.1-v.2 [capacitive sensing]

puppetv2

Puppetmaster Project Overview

My final project for Fab Academy is a universal remote I am calling PuppetMaster, due to its ability to control out of reach objects / devices using the fingers. This post details the PuppetMaster boards v.1 – v.2 that use capacitive sensing.

Capacitive Sensing Board Versions

The first working version of the prototype uses capacitive sensing built on the Hello World Step response example, but converted for use with a attiny 44.

I fabbed the board(s) myself, using the standard fab inventory parts.

PuppetMaster Board Version 1 –> pitfalls / issues

I designed my own board based on the hello step response with 3 additional inputs for each of the four fingers. (The hello step response has only one input). As the hello step response example uses the attiny 45 (and does not have enough input / charging pins for 4 inputs), I modified Shawn’s version of the hello step response to work with the attiny 44.

This initial version of the PuppetMaster board has a FTDI header and 4 inputs / charge pins.

PuppetMaster v.1

board v.1

However, there was a issue with this initial board and I could not get the modified code for the attiny 44 to work with the Hello.Step.45.py code. I attempted triage, but the board remained flaky. There seemed to be an issue between the ground pin on the chip and power.

In addition, I realized that I routed the Tx to Rx wrong on the FTDI header pins. I was using jumpers to work around it initially, but after the version 1 board’s persistent flakiness, I decided to make a version 2 board. I am not including the schematics & Eagle files for version 1 because of these issues.

Code Modification:  From attiny 45 to attiny 44

I modified the hello step response assembly language code to work with the attiny 44 microcontroller. Both sets of .asm files are listed below.

Attiny 45 FTDI Hello Step Response Code
Attiny 44 FTDI Hello Step Response Code

Puppetmaster Board Version 2

Here is the version 2 board with the correctly mapped FTDI header and some slightly shifted components to allow for more space between some problematic components. This board version has been flashed with the attiny 44 code (above) and works with Hello.Step.45.py code.

Eagle Files

Download – PuppetMaster v.2.0 Board
Download – PuppetMaster v.2.0 Schematic

schematic v2

board v2

CAD Image Files Used to Mill board v.2

mill tracesmill holes

Putting the Version 2 Board Together

puppet boardpuppet boardfilepuppetboard

I ran out of time in the lab and did not get a chance to mill out the board. Instead, I scored the perimeter with a utility knife and broke off the excess edge. Then I used a rasp to file the edges down.

Capacitive Sensing in Action

Using Neil’s term.py program to visualize the initial charging graph and sensor input.

capacitive sensingpuppetv2puppetv2

Categories
14 Digital Fabrication Applications Fab Academy AS220 - Providence, RI Fab Academy Providence -Year I - Student Projects

Fab Academy Completion Checklist

Fab_Diploma_Completion_Checklist_2010.06.09.v.1.1

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08 Project Management Fab Academy AS220 - Providence, RI Fab Academy Providence -Year I - Student Projects

Building Lab & Personal Pages

The Fab Academy Assignment